Zealmax Innovations Pvt. Ltd. is a government-recognized orthopedic manufacturing leader with over 18 years of clinical and engineering expertise. Operating from a state-of-the-art 7,000 square meter production facility, we specialize in high-precision Original Equipment Manufacturing (OEM) of orthopedic implants, trauma plates, pedicle screws, and specialized surgical instruments.
Our facility is equipped with multi-axis VMC and CNC machining centers, automated robotic positioning, and cleanroom packaging systems to achieve micrometer-level accuracy and defect-free production. Every implant undergoes 100% CMM dimensional testing and surface passivation to meet international ISO 13485:2016 and CE standards, offering global distributors exceptional reliability and cost efficiency.
Our Original Design Manufacturing (ODM) service bridges innovative surgical concepts and commercially viable medical devices. Supported by an established design portfolio of over 700+ implant variations, our bio-engineers work directly with orthopedic surgeons, hospital networks, and brand owners to engineer customized implants tailored to specific anatomical requirements.
From initial 3D CAD modeling and Finite Element Analysis (FEA) to rapid prototyping and mechanical fatigue testing, Zealmax Innovations manages the entire lifecycle of custom product creation, providing complete technical documentation and regulatory dossier support for international markets.
A transparent, quality-controlled contract manufacturing pipeline designed to ensure strict compliance, precise timelines, and full traceability.
Technical drawing evaluation, material selection (Ti-6Al-4V ELI, PEEK Optima, SS 316L), and manufacturing feasibility study.
Rapid CNC sample production, dimensional validation, FEA simulation, and surgeon feedback integration.
Multi-axis VMC milling, Swiss-type lathe turning, micro-deburring, electropolishing, and anodization.
CMM automated inspection, tensile and fatigue testing, passivating, and full batch heat number traceability.
Custom laser engraving, OEM brand packaging, UDI barcode labeling, cleanroom sealing, and global delivery.
We source certified bio-materials exclusively from internationally accredited raw material suppliers to maintain clinical excellence.
• Titanium Alloy (Ti-6Al-4V ELI / Grade 5): ISO 5832-3 compliant, offering high strength-to-weight ratio and bio-inertness for trauma, spine, and maxillofacial systems.
• PEEK Optima: High-grade radiolucent polymer for interbody spine cages, cervical cages, and arthroscopy suture anchors.
• Stainless Steel 316L / 316LVM: ISO 5832-1 medical steel for robust fracture fixation and reusable surgical instrument sets.
• Type II Hard Anodization and Type III Color Anodization for dimensional coding and anti-galling performance.
• Electrochemical polishing, citric/nitric acid passivation, and ultrasonic multi-stage washing.
• High-precision fiber laser marking for customer logos, part numbers, lot identification, and GS1 UDI barcodes.
Discover our complete range of certified orthopedic implants, custom engineering services, and international distribution support.
